Production Planning

We turn production planning into the discipline that reconciles commercial promises with what the plant can actually build.
Robotic arms assembling a car body on an industrial production line

Production planning is where commercial ambition meets what a plant can physically build. Sales teams push volume, finance pushes margin, and the shop floor has fixed lines, changeover time and a bill of materials that does not negotiate. When those three views live in separate spreadsheets, the master schedule becomes a weekly argument instead of a plan. Our work is to put capacity, materials and demand on one platform so the schedule reflects what is actually buildable - and stays that way when reality shifts mid-week.

Our added value

We build production planning models on Anaplan and Pigment with consultants who have run manufacturing planning roles, not just configured the tool for one. Three of our consultants hold Anaplan's Certified Master Anaplanner distinction, the platform's highest individual certification - which matters most exactly where production planning gets hard: multi-level bills of materials, finite capacity, and rolling re-planning that has to run in minutes, not overnight batch jobs. We deploy in MVP cycles of three to six months: one plant or one product family live on the platform first, then extended - not an eighteen-month program that ships nothing until year two.

Our convictions for your production planning project
  • A master schedule is only as good as its constraint model: capacity, changeover sequencing and material availability need to sit in the same plan as demand, not be checked afterward in a separate tool.
  • Finite capacity beats infinite capacity, every time - a schedule that ignores line and labor limits looks complete and commits the plant to something it cannot deliver.
  • Re-planning speed is the real KPI: a schedule that takes three days to refresh is already out of date by the time it reaches the floor.
  • Production and S&OP need one number - a plant that plans to a different demand signal than the one commercial and finance agreed on is planning to fiction.
Our production planning expertise domains

Master scheduling - Build the production plan that balances client commitments, line capacity and changeover cost against a live demand signal, not a monthly snapshot.

Capacity and constraint modeling - Model finite capacity by line, cell or labor pool, so the schedule surfaces bottlenecks before they become missed shipments.

Material requirements & supply alignment - Cascade the master schedule into material needs and connect it to procurement signals, so a shortage shows up as a scheduling constraint, not a surprise on the floor.

S&OP integration - Plug production planning into the monthly S&OP cycle as the execution layer, so the plan the plant runs on is the plan the business agreed to.

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Frequently asked questions
What's different about planning production versus planning demand?
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Demand planning asks what will sell. Production planning asks what can be built, when, and at what cost - it has to respect capacity, changeovers and materials that demand plans can safely ignore. Treating the two as the same problem is the most common reason schedules don't hold.
How do you handle multi-level bills of materials and changeovers?
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Through the platform's list and hierarchy structures: BOM levels roll up cleanly, changeover sequences are modeled as a cost the schedule optimizes against, and constraint breaches surface at the line level before the schedule is published, not after.
What makes a production planning project succeed?
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A finite-capacity model from day one, not infinite capacity retrofitted later; one plant or product family running the full weekly cycle before the wider rollout; and planners involved in the build, since they are the ones who catch a bad assumption before it ships.
How is Polygon Consulting different?
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We are not an Anaplan reseller pitching a template. Three of our consultants hold Anaplan's Certified Master Anaplanner distinction and have planned production for a living - they design the constraint logic your plant actually runs on, and hand over a model your team can maintain without calling us back for every change.